Ohun elo ti Abele Hydroxypropyl Methyl Cellulose ni iṣelọpọ ti Iwọn Polymerization giga ti Polyvinyl Chloride

Áljẹbrà: Awọn ohun elo ti abelehydroxypropyl methylcellulosedipo ti gbe wọle ọkan si iṣelọpọ ti PVC pẹlu iwọn polymerization giga ti a ṣe. Awọn ipa ti awọn iru meji ti hydroxypropyl methylcellulose lori awọn ohun-ini ti PVC pẹlu alefa polymerization giga ni a ṣe iwadii. Awọn abajade fihan pe o ṣee ṣe lati paarọ hydroxypropyl methyl cellulose ti ile fun ọkan ti a ko wọle.

Awọn resini PVC giga-ti-polymerization tọka si awọn resini PVC pẹlu iwọn aropin ti polymerization ti o ju 1,700 tabi pẹlu ọna asopọ agbelebu die-die laarin awọn ohun elo, laarin eyiti o wọpọ julọ ni awọn resini PVC pẹlu iwọn aropin ti polymerization ti 2,500 [1]. Ti a ṣe afiwe pẹlu resini PVC lasan, resini PVC giga-polymerization ni resilience giga, ipilẹ funmorawon kekere, resistance ooru ti o dara, resistance ti ogbo, resistance rirẹ ati resistance resistance. O jẹ aropo roba pipe ati pe o le ṣee lo ni awọn ila idalẹnu mọto ayọkẹlẹ, awọn okun waya ati awọn kebulu, awọn kateta iṣoogun, ati bẹbẹ lọ [2].

Ọna iṣelọpọ ti PVC pẹlu iwọn giga ti polymerization jẹ nipataki idadoro polymerization [3-4]. Ni iṣelọpọ ti ọna idadoro, dispersant jẹ oluranlowo oluranlowo pataki, ati iru ati iye rẹ yoo ni ipa taara apẹrẹ patiku, pinpin iwọn patiku, ati gbigba ṣiṣu ti resini PVC ti pari. Awọn ọna pipinka ti o wọpọ ti a lo ni awọn ọna ṣiṣe ọti-waini polyvinyl ati hydroxypropyl methylcellulose ati awọn ọna pipinka oti polyvinyl, ati awọn oluṣelọpọ ile lo julọ ti igbehin [5].

1 Awọn ohun elo aise akọkọ ati awọn pato

Awọn ohun elo aise akọkọ ati awọn pato ti a lo ninu idanwo naa ni a fihan ni Tabili 1. A le rii lati Tabili 1 pe hydroxypropyl methylcellulose ti ile ti a yan ninu iwe yii ni ibamu pẹlu hydroxypropyl methylcellulose ti a ko wọle, eyiti o pese pataki ṣaaju fun idanwo aropo ninu iwe yii.

2 Idanwo akoonu

2. 1 Igbaradi ti hydroxypropyl methylcellulose ojutu

Mu iye kan ti omi diionized, fi sinu apo kan ki o gbona rẹ si 70 ° C, ki o si fi hydroxypropyl methylcellulose diẹdiẹ labẹ fifaru igbagbogbo. Cellulose leefofo lori omi ni akọkọ, ati lẹhinna ti wa ni tuka diẹdiẹ titi ti yoo fi dapọ. Tutu ojutu si iwọn didun.

Table 1 Awọn ohun elo aise akọkọ ati awọn pato wọn

Orukọ ohun elo aise

Sipesifikesonu

Fainali kiloraidi monomer

Dimegilio didara≥99. 98%

Desalinated omi

Iwaṣe≤10. 0 μs/cm, pH iye 5. 00 si 9. 00

Polyvinyl oti A

Alcoholysis ìyí 78. 5% si 81. 5%, eeru akoonu≤0. 5%, ọrọ iyipada≤5. 0%

Polyvinyl oti B

Alcoholysis ìyí 71. 0% si 73. 5%, viscosity 4. 5 to 6. 5mPa s, alayipada ọrọ≤5. 0%

Polyvinyl oti C

Alcoholysis ìyí 54. 0% si 57. 0%, iki 800 ~ 1 400mPa s, akoonu to lagbara 39. 5% si 40.5%

Akowọle hydroxypropyl methylcellulose A

Viscosity 40 ~ 60 mPa s, ida ibi-methoxyl 28% ~ 30%, ida ibi-hydroxypropyl 7% ~ 12%, ọrinrin ≤5. 0%

Hydroxypropyl methylcellulose B

Viscosity 40 ~ 60 mPa s, ida ibi-methoxyl 28% ~ 30%, ida ibi-hydroxypropyl 7% ~ 12%, ọrinrin ≤5. 0%

Bis (2-ethylhexyl peroxydicarbonate)

Ida lowo [(45 ~ 50) ± 1]%

2. 2 Ọna idanwo

Lori ẹrọ idanwo kekere 10 L, lo hydroxypropyl methyl cellulose ti a ko wọle lati ṣe awọn idanwo ala lati pinnu agbekalẹ ipilẹ ti idanwo kekere; lo hydroxypropyl methyl cellulose ti ile lati rọpo hydroxypropyl methyl cellulose ti a ko wọle fun idanwo; Awọn ọja resini PVC ti a ṣe nipasẹ oriṣiriṣi hydroxypropyl methyl cellulose ni a ṣe afiwe lati ṣe iwadi iṣeeṣe rirọpo ti hydroxypropyl methyl cellulose inu ile. Gẹgẹbi awọn abajade ti idanwo kekere, idanwo iṣelọpọ ni a ṣe.

2. 3 Igbeyewo awọn igbesẹ

Ṣaaju ifasẹyin, nu igbona polymerization, pa àtọwọdá isalẹ, ṣafikun iye kan ti omi ti a ti desalinated, lẹhinna ṣafikun dispersant; pa ideri ti kettle, palẹ lẹhin ti o ti kọja idanwo titẹ nitrogen, ati lẹhinna fi monomer chloride vinyl; lẹhin igbiyanju tutu, fi olupilẹṣẹ kun; Lo omi ti n ṣaakiri lati gbe iwọn otutu soke ninu kettle si iwọn otutu ifasẹyin, ki o ṣafikun ojutu ammonium bicarbonate ni akoko ti akoko lakoko ilana yii lati ṣatunṣe iye pH ti eto ifaseyin; nigbati titẹ ifasẹyin ba lọ silẹ si titẹ ti a sọ pato ninu agbekalẹ, ṣafikun oluranlowo ifopinsi ati oluranlowo defoaming, ati idasilẹ Ọja ti o pari ti resini PVC ni a gba nipasẹ centrifugation ati gbigbe, ati apẹẹrẹ fun itupalẹ.

2. 4 Awọn ọna itupalẹ

Gẹgẹbi awọn ọna idanwo ti o yẹ ni boṣewa ile-iṣẹ Q31 / 0116000823C002-2018, nọmba viscosity, iwuwo ti o han, ọrọ iyipada (pẹlu omi) ati gbigba ṣiṣu ti 100 g PVC resini ti resini PVC ti pari ni idanwo ati itupalẹ; Iwọn patiku apapọ ti resini PVC ni idanwo; awọn mofoloji ti awọn PVC resini patikulu ti a woye nipa lilo a Antivirus itanna maikirosikopu.

3 Awọn esi ati ijiroro

3. 1 Ayẹwo ti o ṣe afiwe ti didara awọn ipele oriṣiriṣi ti resini PVC ni polymerization-kekere

Tẹ 2. Gẹgẹbi ọna idanwo ti a ṣalaye ni 4, ipele kọọkan ti resini PVC ti o pari ni idanwo, ati awọn abajade ti han ni Tabili 2.

Awọn abajade tabili 2 ti awọn ipele oriṣiriṣi ti idanwo kekere

Ipele

Hydroxypropyl methyl cellulose

Ìwọ̀n tó hàn gbangba/(g/ml)

Apapọ patiku iwọn/μm

Viscosity/(ml/g)

Gbigbe pilasita ti 100 g PVC resini/g

Nkan ti o le yipada /%

1#

gbe wọle

0.36

180

196

42

0.16

2#

gbe wọle

0.36

175

196

42

0.20

3#

gbe wọle

0.36

182

195

43

0.20

4#

Abele

0.37

165

194

41

0.08

5#

Abele

0.38

164

194

41

0.24

6#

Abele

0.36

167

194

43

0.22

O le rii lati Tabili 2: iwuwo ti o han gbangba, nọmba viscosity ati gbigba plasticizer ti resini PVC ti o gba ni isunmọ sunmọ nipa lilo oriṣiriṣi cellulose fun idanwo kekere; ọja resini ti a gba nipasẹ lilo abele hydroxypropyl methylcellulose fomula Iwọn patiku apapọ jẹ kekere diẹ.

Nọmba 1 ṣe afihan awọn aworan SEM ti awọn ọja resini PVC ti a gba nipasẹ lilo oriṣiriṣi hydroxypropyl methylcellulose.

methylcellulose1(1) -Akowọle hydroxypropyl methylcellulose

methylcellulose2(2)-Abele hydroxypropyl methylcellulose

Eeya. 1 SEM ti awọn resini ti a ṣe ni polymerizer 10-L niwaju oriṣiriṣi hydroxypropyl methyl cellulose.

O le rii lati Nọmba 1 pe awọn ẹya dada ti awọn patikulu resini PVC ti a ṣe nipasẹ awọn dispersants cellulose oriṣiriṣi jẹ iru kanna.

Lati ṣe akopọ, a le rii pe hydroxypropyl methylcellulose inu ile ti a ṣe idanwo ninu iwe yii ni iṣeeṣe lati rọpo hydroxypropyl methylcellulose ti a ko wọle.

3. 2 Iṣiro afiwera ti didara resini PVC pẹlu iwọn polymerization giga ni idanwo iṣelọpọ

Nitori idiyele giga ati eewu ti idanwo iṣelọpọ, ero rirọpo pipe ti idanwo kekere ko le lo taara. Nitorinaa, ero ti jijẹ diẹdiẹ ipin ti abele hydroxypropyl methylcellulose ninu agbekalẹ ti gba. Awọn abajade idanwo ti ipele kọọkan ni a fihan ni Table 3. ti o han.

Table 3 Awọn abajade idanwo ti awọn ipele iṣelọpọ oriṣiriṣi

Ipele

M (Hydroxypropyl methyl cellulose ti inu ile):M (ti ko wọle hydroxypropyl methyl cellulose)

Ìwọ̀n tó hàn gbangba/(g/ml)

Nọmba viscosity/(ml/g)

Gbigbe pilasita ti 100 g PVC resini/g

Nkan ti o le yipada /%

0#

0:100

0.45

196

36

0.12

1#

1.25:1

0.45

196

36

0.11

2#

1.25:1

0.45

196

36

0.13

3#

1.25:1

0.45

196

36

0.10

4#

2.50:1

0.45

196

36

0.12

5#

2.50:1

0.45

196

36

0.14

6#

2.50:1

0.45

196

36

0.18

7#

100:0

0.45

196

36

0.11

8#

100:0

0.45

196

36

0.17

9#

100:0

0.45

196

36

0.14

A le rii lati Tabili 3 pe lilo hydroxypropyl methylcellulose inu ile ti pọ si diẹdiẹ titi gbogbo awọn ipele ti hydroxypropyl methylcellulose ti ile rọpo hydroxypropyl methylcellulose ti a ko wọle. Awọn afihan akọkọ gẹgẹbi gbigba ṣiṣu ṣiṣu ati iwuwo ti o han gbangba ko yipada ni pataki, ti o nfihan pe hydroxypropyl methylcellulose inu ile ti a yan ninu iwe yii le rọpo hydroxypropyl methylcellulose ti o wọle ni iṣelọpọ.

4 Ipari

Idanwo ti abelehydroxypropyl methyl celluloselori ẹrọ idanwo kekere 10 L fihan pe o ni aye lati rọpo hydroxypropyl methyl cellulose ti o wọle; awọn abajade idanwo aropo iṣelọpọ fihan pe hydroxypropyl methyl cellulose ti ile ni a lo fun iṣelọpọ resini PVC, awọn afihan didara akọkọ ti resini PVC ti pari ati hydroxypropyl methyl cellulose ti o wọle ko ni iyatọ pataki. Lọ́wọ́lọ́wọ́ báyìí, iye owó cellulose inú ọjà ti dín kù ju ti cellulose tí a kó wọlé lọ. Nitorinaa, ti a ba lo cellulose inu ile ni iṣelọpọ, idiyele ti awọn iranlọwọ iṣelọpọ le dinku ni pataki.


Akoko ifiweranṣẹ: Oṣu Kẹrin Ọjọ 25-2024